- Category
Apparel
Custom apparel, with someone who tells you the best way to do it
Embroidery, screen printing, digital print and patches — produced in our Corvallis shop from a catalog of more than 3,000 blanks. Every job gets a project manager who knows what each method does well, and will tell you which one suits what you're making. Send artwork or a rough idea and we'll take it from there.
No minimum order
One shirt is a real order.
3,000+ blanks
Nike, Carhartt, Columbia, Champion and more.
Printed here since 2009
Made in our own Corvallis shop.
Four ways to decorate a garment
Each method has a job it does better than the others. Embroidery carries weight and permanence; screen printing is what retail garments are made with; digital handles colour and detail no other method can; a patch travels across garments a stitch file can't. The quantities below are where each one comes into its own — not a barrier to ordering, since we'll produce one of anything.
Embroidery
Best for 12+. Premium stitched thread that never peels or fades.
Screen printing
Best for 24+. Retail-quality ink, built for volume runs.
Digital print
No minimum, no colour limit. Photographic detail on a single piece.
Custom patches
PVC, leather, stitched or digital. One design, applied to anything.
Embroidery — best for 12 or more
Stitched thread, not ink. It won't peel, crack or fade, and it reads as the most premium finish available on hats, polos, jackets and workwear. Your logo is digitized first — converted into a stitch file our machines read — which is a one-time setup that earns its keep across a dozen pieces or more.
Ordering a single embroidered jacket? Ask about a patch. You get the same stitched look, and the patch can move between garments.
Screen printing — best for 24 or more
Ink pushed through a screen, one screen per colour, laid down thick and even. It's the method behind almost every retail garment you own, and it's what you want for team orders, event shirts and merch runs where the finish has to hold up to real wear.
Each colour needs its own screen, so the method rewards a run. Under about two dozen pieces, digital print gives you the same design without the screen setup.
Digital print — no minimum, no colour limit
Direct-to-film printing puts a full-colour image straight onto the garment with no screens at all. Photographs, gradients, dozens of colours, and per-item personalization like names and numbers are all as straightforward as a one-colour design.
It's what makes on-demand swag stores possible, and it's the right answer for one-off pieces, samples, tight deadlines and artwork with more colour than a screen can carry.
Patches — PVC, leather, stitched and digital
A patch is made once and applied to whatever you like, so a single design can move across caps, beanies, jackets and bags without new setup each time. It's how you get an embroidered finish on a run of one, and it's the reason a lot of brands put a patch on a cap rather than stitching directly into it.
Four constructions, each with its own character: moulded PVC, debossed leather, traditional stitched with a merrowed edge, and full-colour digital.
Contract printing — for brands running volume
If you're ordering multiple runs a quarter, or more than $20,000 a year, contract printing gives you dedicated scheduling and terms built around repeat production rather than one-off jobs. Built for clothing brands, retail stores, event organizers and franchise groups.
Tell us your annual volume and what you're producing, and we'll work out whether contract terms make sense for you.
How a job runs
Pick the garment
Browse the catalog, or tell us what it's for and we'll recommend a blank. More than 3,000 items across every major brand.
Send your artwork
Every file goes through a 21-point design check before it goes near a press. If yours isn't print-ready, our design team will fix it or rebuild it — we'll call you either way.
Approve and print
Your project manager confirms sizes and sends a quote. Once approved, you get a mockup on the actual garment to sign off colours and placement. Nothing prints until you say so.
Want to see it on the garment first?
Our online design tool lets you drop artwork onto a blank, see it mocked up, and get a quote in about five minutes. Use it to shape an idea before you talk to us — or send the result straight to your project manager.
Not sure which blank to choose?
Our catalog runs to more than 3,000 items — Nike, SanMar, Ogio, Gildan, Fruit of the Loom, Columbia, Mercer+Mettle, Champion, Richardson and Carhartt among them. Tell us what it's for and how it'll be worn, and we'll recommend the garment that suits the job.
Recent work
What our customers say
★★★★★
Quality, quality, quality. My order came back in a timely manner and looked better than I could have imagined. I'm inspired to make more prints after using these guys. A++ work.
★★★★★
Overall amazing experience. Everything I purchased from Corvallis Custom turned out perfectly, and there was clear, friendly communication through the entire process. The prices are very fair, especially for the quality of the product.
★★★★★
I have run several projects through them over the last few years and the customer service and quality of work is fantastic every single time. They always go above and beyond. Highly recommend them.
Ready when you are
Tell us what you're trying to make
Send artwork, a rough sketch, or just an idea. We'll come back with options at three price points and a proof within one business day. No minimums, no obligation, and a real person on the other end.
Prefer to talk? Call (541) 207-3424 or stop by 1853 NW 9th St, weekdays 10am–5pm.
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